Turnkey PV Modules Production Lines

Design and Source of turn-key automatic PV modules production lines up to 1 GW/year from Europe and China

PV Cells Size

156 – 210 mm
Full & Half-Cut cells

Number of Busbars

0BB

12BB – 20BB

Back Contact

PV module type

Single & Double glass

Frames & Frameless

Semi-Flexible

Glass-Glass

 

Capacity

Prototyping line: 50MW/year

Standard line: 150MW/year

High Capacity line: 500MW/year – 1 GW/year

We help you to design and source Turn-key automatic PV modules production lines from 150MW/year up to 1GW/year to produce glass-backsheet, glass-glass and plastic-plastic PV modules.

Final applications are: standard PV modules, agri-PV, floating solar, infrastructure-integrated PV, vehicle-integrated PV “VIPV” or building-integrated PV “BIPV”.

The production line is made by:

  • Automatic Non-destructive Laser cell cutting for 1/2,1/3 and 1/4 cut cell;
  • Glass loader and handling machine;
  • Automatic Multibusbars Stringer machine compatible with 12BB-20BB, 156-220mm cells, up to 20 wires;
  • Automatic Stringer machine compatible with Interdigitated Back Contact cells; 166-210mm cells;
  • Automatic Layup Machine for finished strings with EL inspection;
  • Automatic Bussing Machine to connect strings together;
  • Taping Machine to stick automatically the tape between the strings to prevent the strings from shifting;
  • EVA/TPT Cutting and Layup Machine;
  • EL Tester before and after lamination to check soldering, cracking, missing corners, chipping, foreign objects, and alignment;
  • Edge Sealing Machine for double-glass module production;
  • PV Laminator (oil or electric heating);
  • Trimming Machine to removal automatically burrs formed after lamination;
  • Framing Machine + automatic Dispensing Machine for aluminum Frames;
  • Glue Dispensing Machine for J-box on backside;
  • Glue Potting Machine to seal junction box;
  • J-box Soldering Machine;
  • Hi-Pot testing Unit;
  • IV flash Tester – LED or Xenon;
  • Auto Labeling Machine;
  • Auto Sorting station used for PV Module classified stacking;
  • Conveyors, buffer, repairing station, etc… as needed by factory layout

We help you to source custom PV equipment and special automation in case of not-standard PV application.

Turnkey BIPV Modules Production Lines

Design and Source of automatic machines for the production of custom BIPV modules

We help you design and source a customized production line for producing BIPV glasses in various sizes, colors and geometries for Solar Façades and Agrivoltaic applications.

Laboratory Laminators

Small Area Lab Laminators for R&D

Lamination Area

400 x 500 mm

700 x 700 mm

500 x 900 mm

1000 x 1000 mm

2000 x 1000 mm

Uniformity

+/- 2%

+/- 5%

Temperature Range

up to 180°C

Additional Features

Pin Lifting System

Cooling System

Heating from the top

Dry Vacuum Pump

CE Mark

Experia offers a wide range of compact PV laminators for Laboratories, Universities and Development Centers.

A lab PV laminator is mainly used to test encapsulant materials like EVA, PVB or Polyolefin.

It is possible to customize the PV laminator in terms of the heating plate size, heating system technology, vacuum pump features, etc., according to final needs.

Tabber Stringers

Automatic high-speed stringers for MBB and BC soldering

Cells & n° Busbars

9 – 20 busbars / wires

M0 – M12 wafer size

PERC, TopCon, IBC, Maxeon, HJT, Perovskite

156-230mm half cut cells

210-230mm 1/3 or 1/4 cut cells

120-200 μm

Speed

1500 – 1800 pcs/h

 3400 pcs/h

7.200 – 10.000 pcs/h

Soldering System

Infrared Lamps

Adhesive Tape – Low Temperature

Additional Features

Suitable for flat and round ribbon

Integrated with inline NDC laser Machine

0BB interconnection

Inspection camera 

EL system for strings

Experia source automatic tabber-stringer machines from European and Asian manufacturers for Laboratory and Production purpose.

 

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