Turnkey PV Modules Production Lines
Design and Source of turn-key automatic PV modules production lines up to 1 GW/year from Europe and China
PV Cells Size
156 – 210 mm
Full & Half-Cut cells
Number of Busbars
0BB
12BB – 20BB
Back Contact
PV module type
Single & Double glass
Frames & Frameless
Semi-Flexible
Glass-Glass
Capacity
Prototyping line: 50MW/year
Standard line: 150MW/year
High Capacity line: 500MW/year – 1 GW/year
We help you to design and source Turn-key automatic PV modules production lines from 150MW/year up to 1GW/year to produce glass-backsheet, glass-glass and plastic-plastic PV modules.
Final applications are: standard PV modules, agri-PV, floating solar, infrastructure-integrated PV, vehicle-integrated PV “VIPV” or building-integrated PV “BIPV”.
The production line is made by:
- Automatic Non-destructive Laser cell cutting for 1/2,1/3 and 1/4 cut cell;
- Glass loader and handling machine;
- Automatic Multibusbars Stringer machine compatible with 12BB-20BB, 156-220mm cells, up to 20 wires;
- Automatic Stringer machine compatible with Interdigitated Back Contact cells; 166-210mm cells;
- Automatic Layup Machine for finished strings with EL inspection;
- Automatic Bussing Machine to connect strings together;
- Taping Machine to stick automatically the tape between the strings to prevent the strings from shifting;
- EVA/TPT Cutting and Layup Machine;
- EL Tester before and after lamination to check soldering, cracking, missing corners, chipping, foreign objects, and alignment;
- Edge Sealing Machine for double-glass module production;
- PV Laminator (oil or electric heating);
- Trimming Machine to removal automatically burrs formed after lamination;
- Framing Machine + automatic Dispensing Machine for aluminum Frames;
- Glue Dispensing Machine for J-box on backside;
- Glue Potting Machine to seal junction box;
- J-box Soldering Machine;
- Hi-Pot testing Unit;
- IV flash Tester – LED or Xenon;
- Auto Labeling Machine;
- Auto Sorting station used for PV Module classified stacking;
- Conveyors, buffer, repairing station, etc… as needed by factory layout
We help you to source custom PV equipment and special automation in case of not-standard PV application.
Turnkey BIPV Modules Production Lines
Design and Source of automatic machines for the production of custom BIPV modules
We help you design and source a customized production line for producing BIPV glasses in various sizes, colors and geometries for Solar Façades and Agrivoltaic applications.
Laboratory Laminators
Small Area Lab Laminators for R&D
Lamination Area
400 x 500 mm
700 x 700 mm
500 x 900 mm
1000 x 1000 mm
2000 x 1000 mm
Uniformity
+/- 2%
+/- 5%
Temperature Range
up to 180°C
Additional Features
Pin Lifting System
Cooling System
Heating from the top
Dry Vacuum Pump
CE Mark
Experia offers a wide range of compact PV laminators for Laboratories, Universities and Development Centers.
A lab PV laminator is mainly used to test encapsulant materials like EVA, PVB or Polyolefin.
It is possible to customize the PV laminator in terms of the heating plate size, heating system technology, vacuum pump features, etc., according to final needs.
Tabber Stringers
Automatic high-speed stringers for MBB and BC soldering
Cells & n° Busbars
9 – 20 busbars / wires
M0 – M12 wafer size
PERC, TopCon, IBC, Maxeon, HJT, Perovskite
156-230mm half cut cells
210-230mm 1/3 or 1/4 cut cells
120-200 μm
Speed
1500 – 1800 pcs/h
3400 pcs/h
7.200 – 10.000 pcs/h
Soldering System
Infrared Lamps
Adhesive Tape – Low Temperature
Additional Features
Suitable for flat and round ribbon
Integrated with inline NDC laser Machine
0BB interconnection
Inspection camera
EL system for strings
Experia source automatic tabber-stringer machines from European and Asian manufacturers for Laboratory and Production purpose.